Piranha Ironworker Machines…What You Need to Know
Ironworkers are a necessity in nearly every metal fabrication shop. These machines are the workhorse in most shops and are the go-to machine for punching, shearing, notching, coping, bending many other fabrication processes. With many add-on options for ironworker machines, it can be hard to know which machine is right for your shop. There are factors like price, ease of use, functionality and delivery that play important roles in the decision-making process.
What Makes Piranha Ironworkers Unique
One of the industry leaders in ironworker machines is Piranha. Piranha was founded back in the 1970s and has been producing quality machines ever since. Their machines are available in 50-140 tons and come with several standard features that not many other manufacturers include. Some of those features include a low rake angle on flat bar shear, direct line of sight over the hold-down bar, low rake angle on coper notcher, urethan stripper attachment, quick change tooling (using their own unique dovetail design) and automatic urethane hold-down. Piranha has ensured that their ironworkers are easily adaptable and have material feed systems where you do not need to adjust the height between stations.
Top Piranha Ironworker Differentiators
- Ease of Use – Piranha machines include simple joystick controls allowing high or low approach speeds. The machines offer an easy-to-use and quick-to-learn operation design. The user-friendly design is rounded out with a foot pedal which allows the machine to quickly be turned into a production punching or forming workstation.
- Quick Tooling Changes – With a dovetail slide quick locking ram, tool changes take a mere few seconds. Also, the completely open design access is easy for both the operator and the material such as sheet metal, steel fabrication and other metals.
- Leading Coper Option – Slow speed easy access copers allows for simple nibbling of metals allowing for quick cuts and easy adjustments in designs
- Low Rake Angle Shearing Station – Piranha machines are considered one of the industry’s leading machines when it comes to minimum warpage when shearing parts. The low rake angle is superior compared to other high rake ironworkers that can cause twist and bow in thinly sheared sections.
- Wide Variety of Attachment Options – Piranha ironworker machines offer a wide range of options from Pipe Coping, Channel Punching, Channel Shearing, Bending, Forming and a selection of other attachments that can quickly be changed out.
Top Industries a Piranha Ironworker is Good For
Ironworker machines are great three-in-one machine that works as a notcher, punch, and shear. It is a class of tools that uses mechanical or hydraulic power to shear, notch, punch, form, or bend metal with the push of a button or the pull of a lever. They are capable of being fitted with a full range of punches and dies that help you create holes in steel plates or sheet metal. They also are typically equipped with a notcher section that helps you notch almost any workable metal.
Piranha ironworkers help metal fabrication companies provide materials for a variety of industries such as:
- Manufacturing Industry
- Automotive & Transportation Industry
- Metal Production Industry
- Building Materials Industry
- Construction Industry
Common Piranha Ironworker Part Failures
Piranha ironworkers are definitely a workhorse in your fabrication shop and they definitely stand the test of time. The part failures of this machine are typically due to common wear and tear. These are parts that fail on most ironwork machines and they include:
- Shear blades
- Coupling nuts
How to Keep Your Piranha Running
Maintenance, spare parts, and proper use are three of the most important factors in keeping your Piranha up and running. One of the most overlooked machine maintenance efforts for fabrication shops is proper machine and punch lubrication. The right lubrication can be an easy aid to facilitate punch & die life while helping to reduce friction, lubricate the tool, remove heat, reduce scoring and avoid punch galling.
Having the right spare and replacement parts for your machine is also important when it comes to keeping your machine up and running. There are several Piranha ironworker parts that you should have in-house that include:
Our team of metal fabrication experts is continually looking for opportunities to improve production processes and reduce waste as well as ways to reduce wear and tear on your punches and dies. We know that every metal fabrication shop has its own unique challenges and opportunities. You can explore more reasons for punch failure on our website. And our team is here to help by improving tooling designs, production processes and more, contact our team for advice on your individual situation and needs.
If you have another brand of ironworker machine, American Punch has you covered there too. We stock a large inventory of punches, dies, shear blades, and other tooling for the top brands in the industry. Check out tooling for your ironworker machine brand today.